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spot welding

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spot welding [′spät ‚weld·iŋ]
(metallurgy)
Resistance welding in which fusion is localized in small circular areas; sometimes also accomplished by various arc-welding processes.

Spot welding

A resistance-welding process in which coalescence is produced by the flow of electric current through the resistance of metals held together under pressure. Usually the upper electrode moves and applies the clamping force. Pressure must be maintained at all times during the heating cycle to prevent flashing at the electrode faces. Electrodes are water-cooled and are made of copper alloys because pure copper is soft and deforms under pressure. The electric current flows through at least seven resistances connected in series for any one weld (see illustration). After the metals have been fused together, the electrodes usually remain in place sufficiently long to cool the weld. See Resistance welding



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of Missouri-Rolla), Mahoney (independent consultant, physical metallurgy) and Lienert (technical staff member, Los Alamos National Laboratory) have collected research papers on such topics as energy generation during friction stir spot welding, corrosion in 2XXX-T8 aluminum alloys, friction taper stud welding of creep resistant 10CrMo910 and post-weld microstructures in FSW HSLA-65.
Typically, he explains, the method is for operators to monitor the tip wear on robotic spot welding guns by looking at the welds produced.
The 20- and 40-kHz, 500W units are designed for spot welding, staking, and inserting.
 
 
 
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