Because the company moves so fast in product development, a few past components that might have been perfect for diecasting ended up as extrusions or fabrications because of the long tooling time
associated with diecasting.
The study also concluded that use of HD Grid-Lok reduces tooling time
during product changeover and eliminates custom-dedicated tooling in certain applications.
Their challenge was to reduce tooling time
and the number of required tools from two to one.
Next, a rapid tooling process cut tooling time
from 26 weeks to four weeks, and also resulted in significant improvements in die life.
Although the Fractional Tooling service is project-specific, the company reports its customers save as much as 35% of the cost of the mold and cut tooling time
in hale Master Precision notes that those projects that fall outside the specifications of this tooling service can still be handled with conventional two-material molds.
One key reason was Piper's ability to slash tooling time
by as much as 50 percent on certain tools.
Pohlman said cutting out the need for tooling reproduction reduces tooling time
from 144 to 86 hours, and saves the foundry 25% of the cost per part.
One of the Syman modules is devoted to the estimating process and includes setup and run times, materials specification, quantities, tooling time
, and variances for special requirements.
Omega's approach eliminates communication problems and cuts tooling times
, delivering significant time and cost saving benefits in the product design to market cycle.